New Analysis of the Manufacturing Game: Industrial and Manufacturing Blogs

Posted on: 23 October 2018

Oil flushing is very important in ensuring that your pipes and process equipment stay clean and efficient for manufacturing. Flushing should be carried out regularly to make sure that the machinery does not accumulate more dirt than it should and also to prevent frequent breakdowns which happen when there are too many contaminants in the system. There are some flushes available in the market, and the ideal process depends on your specific machinery and its unique needs. Here, are some considerations that can help you determine which type of flush you need.

When there are solid impure particles on the insides of the pipes

The most efficient way to knock off impurities which have adhered to the insides of pipes is through pulse induced wave oil flushing. This method involves subjecting the tubes to a vibration which creates sound waves. These waves create so much turbulence within the pipes that the impurities are knocked off the wall. After the initial pulsation process, the contaminants will be flushed by the oil to a filter within the system. This method helps you achieve an extremely high level of cleansing.

Flushing for live systems

If you are operating processing systems which cannot be shut down to allow for the removal of impurities, this is the best type of flush to choose The benefit of the flush is that you will not have downtime when doing the cleaning and, therefore, you will not have to incur the cost which comes with interrupted production. However, it is important to note that this method is a little technology intensive, which also means you will have to spend a lot of money on it.

Induced waves with PLC controlled pulses

Another method that is common in the industrial setting is PLC controlled waves for situations where you are unable to create turbulence within the system. PLC controlled waves can be used to remove metal shavings from the wire mesh if the impurities are in places such as coolers. You can also use this method when you want to get rid of impurities in your system heat exchangers.

The location of the impurities, therefore, plays a vital role in determining what type of oil flush will be most effective in cleaning up the system. Another consideration to make includes the type of heaters that you will use for the flushing process and how many interruptions flushing will cause your production process. 

For more information, contact your local oil flushing services.